Saturday, February 4, 2017

Pressure Relief Valves

The function of a Pressure Relief Valve is to protect against over-pressure. For safety reasons, excessive over-pressure in any part of the refrigeration system must be avoided

Applications A typical application for a Henry Technologies pressure relief valve (PRV) is to protect a liquid receiver from being over-pressurised. In the event of a fire, any liquid refrigerant inside the receiver will evaporate resulting in an increase in pressure. The PRV will safely control this increase in pressure by venting the vapour from the receiver. Another application is to protect equipment from compressor over-pressure. 

Henry Technologies pressure relief valves are designed to discharge vapour and should not be used to vent liquid refrigerant. The valves are “back-pressure dependent” and are therefore required to discharge to atmosphere. 

The brass and stainless steel series valves are suitable for use with HCFC and HFC refrigerant gases. The stainless steel series valves are also suitable for ammonia. 


Once a PRV has discharged, replacement is recommended, as the set pressure can no longer be guaranteed. Refer to Installation Section for further information. 

In line with the Institute of Refrigeration Guidelines (UK), Henry Technologies recommend that a PRV should be replaced at least every 5 years. These intervals may have to be reduced if other regulations apply. 

It is recommended to have a relief valve pressure setting at least 25% higher than the maximum system operating pressure. The PRV set pressure should not be higher than the design pressure (MWP) of the vessel.

How it works

A conventional PRV is designed to open at a predetermined pressure - the set pressure. A spring exerts a sealing force on a valve seat via a piston seal assembly. At a pressure equal to the set pressure, the piston will start to lift resulting in a small amount of flow through the valve. From this point, the pressure force acting on the piston increases significantly and overcomes the spring force. This imbalance of forces causes the valve to “pop” fully open. By design, the difference in pressure from the valve set point to the fully open condition is no more than 10%. System pressure is controlled/reduced by venting the refrigerant vapour through the valve. The valve then re-closes at a pressure where the spring force overcomes the piston force. Under normal system operating conditions, the pressure at the valve inlet is below the set pressure. Only under abnormal operating conditions should the PRV be open.

Main features
•Proven safe design
• Category IV PED compliant
• Precision machined parts for reliability
• High flow capacity
• Compact
• Non-stick teflon valve seal
• Blow-out proof seal design
• Seal material with high chemical resistance
• Tamper proof
• Test Certificates available on request
• Non-standard pressure settings available on request

Credit to Henry Technologies